This Operations and Maintenance (O&M) Best Practices Guide was developed under the direction of the U.S. Department of Energy’s Federal Energy Management Program (FEMP). The mission of FEMP is to facilitate the Federal Government’s implementation of sound, cost- ... O&M Best Practices Guide, Release 3.0 ...
Better yet, informed technicians can make use of the latest diagnostic techniques (vibration analysis, thermography, shaft-voltage testing, etc.) to ward off electrical bearing damage from the beginning. For a new motor or one already in service, this is what is meant by "best practices." The Problem: Electrical Bearing Damage
Installing motor bearings correctly is critical to long bearing and motor life with optimal performance. This post explores procedures for proper bearing preparation and installation in order to minimize the possibility of bearing and motor failure. Many bearings fail or will fail upon installation if proper shop procedures are not observed.
Home / Proactive maintenance / The top 10 best maintenance practices for a CMMS. The top 10 best maintenance practices for a CMMS ... How to Detect and Prevent Roller Bearing Failure June 21, 2019; Read More Blogs. Recorded Webinars. How Industry 4.0 and IIoT drive a new World of Maintenance
End users of inverter-driven motors have every right to expect uptime and reliability. After all, VFD-induced electrical bearing damage can be prevented, not just repaired. When bearings fail, proper repair practices can fix the problem for good, but value-added services such as inspection, testing, and analysis can prevent the need for repairs in the first […]
• Take care of properly filling lubrication ducts, and verifying they’re not obstructed • For additional information on lubrication procedures: o Consult Lubrication section at “Principles bearing selection and application” chapter of the SKF General Catalogue o Consult the lubrication chapter of the SKF Maintenance Handbook at
Proper wheel end inspection and maintenance can help avoid catastrophic wheel offs. ... Best practices for wheel end inspection and maintenance ... Proper care and maintenance of the bearings also is critical to avoiding wheel off conditions. Cleaning the bearing in a solvent bath is important to remove foreign materials.
Adapting the summarized points above to maintenance and equipment care strategies for medium to small plants will have the effect of lowering bearing and lubrication consumption. This in turn will make the plant much more reliable, productive and offer the best results of maintenance and production costs to production levels.
Example best practices and the questions you need to ask to determine if your plant is using them. V isiting plants in different corners of the world, we often are asked: “What are the current best practices for preventive maintenance (PM)?” We usually answer that we define preventive maintenance using 95 key elements.
Shiver has worked with clients in educational, manufacturing, municipal, and facilities environments to improve their practices. Certified in the maintenance best practices and as an RCM2 practitioner, he is a frequent presenter at maintenance conferences and is published in various trade media outlets via articles and blogs.
Best Practices in Maintenance – Grease Life Posted on: October 17, 2014 In many grease lubricated bearing applications, the service life of the grease exceeds the bearing life, so that no grease needs to be added during the bearing life.
Maintenance Benchmarking best practices Comparing yourself with the best is critical to optimizing plant reliability. But knowing whether you should better align your plant with industry benchmarks – and if so, how – is a difficult challenge. It’s critical to benchmark performance against the right KPIs if you want to better understand ...
Best Practices and Preventative Maintenance Bearings and Gearboxes. 1. Mounted bearing basics 1. Shaft attachment 2. Sealing and Greasing 3. Maintenance 2. Gearbox maintenance 1. Lubrication 2. Preventative maintenance ... Most bearings fail due to solid or liquid contamination and lubrication issues
Past and current maintenance practices in ... In some cases, certain components need replacement, (e.g., a wheel bearing on a motor vehicle) to ensure the main piece of equipment (in this case a car) last for its design life. Anytime we fail ... O&M Best Practices Guide, Release 3.0 .
O&M Best Practices Guide, Release 3.0 6.1 Chapter 6 Predictive Maintenance Technologies 6.1 Introduction Predictive maintenance attempts to detect the onset of a degradation mechanism with the goal of correcting that degradation prior to signiicant deterioration in the component or equipment. The
Maintenance workers must be skilled in the benefits of good lubrication practices. Additionally, with the growing awareness of the benefits of employing reliability-based maintenance strategies, the basic training of personnel should be raised to that of the reliability techniques employed by best-practice organizations.
In our profession, the basics are called “Best Maintenance Practices” (BMPs). These varied strategies are the right start for any activity that relates to the improvement of reliability, maintenance and productivity. When efforts in these areas don’t result in complete satisfaction, a return to the basics may be in order.
Plant maintenance personnel and motor repair shops will continue to replace damaged bearings until all motors are designed with built-in bearing protection. As such, best practices are available for a brand new motor or one already in service.
Here are a few which maintenance personnel must know: Best Maintenance Repair Practices Maintenance Task Standard Required Best Practices Consequences for not following Best Practices Probability of Future Failures 〉 Number of Self Induced failures, versus following best practices Lubricate Bearing Lubrication interval – time based ± 10%
Checking Best Practices for Preventive Maintenance. by Torbjörn Idhammar. Example best practices and the questions you need to ask to determine if your plant is using them. Visiting plants in different corners of the world, we often are asked: “What are the current best practices for preventive maintenance (PM)?”
7 Best Practices for Bearing Inspection to Optimize Performance Cutting and inspecting every bearing in motors that come in for repair, especially motors operated on variable frequency drives, will often provide vital information to make the best repair recommendation and improve performance.